Blow Molders / Fillers / Cappers / Seamers

Blow Molders / Fillers / Cappers / Seamers

Newtec

The Integral Module

The Integral Module: An innovative machine for blow molding, filling and capping PET bottles.

Production flexibility, stocks reductions, new product launching:

Machine dedicated to the packaging of still beverages.
Production speed of 1 000 to 5 000 bottles per hour.

Better output compared with traditional solutions:

Positive package transfer from preform infeed to filled and capped bottles.
Continuous trajectory of packages provided by 2 sliding plates.
Linear technology for all the Process modes.

Guaranteed cleanliness:

Entire frame made of stainless steel.
Hygiene control in a single and small area with sterile air injection lightly overpressured.
Reduction of contamination risks thanks to the suppression of all type of intermediate transfer.

Flexible and upgradeable machine:

Reduction of line format changeover time.
Possibility of adding Process modes (ex.: nitrogen injection, aroma dosage).
Possibility of increasing the output rates, ex post facto.

Important reduction of production costs:

Easy utilization of the whole module blowing - filling - capping by only one operator.
Easy maintenance.

Space savings and engineering costs reduction:

Reduced required space.
Compact machine.
Can be delivered in container, easy transportation and installation.

Filler Specialties

Fillers

GWFS-63 Filler

Filler Specialties' GWFS-63 is not your ordinary low volume rotary filler. It includes many of the same key features of its big brothers: dependable gear drive system with perfect timing for optimum bottle control; heavy duty stainless steel polished frame; solid stainless steel legs and columns; and variable speed AC drive. With quick change bottle handling parts, it’s able to accept bottle sizes from 200ml to 5 litre. It’s also available with a variety of capping turrets to accommodate screw caps, snap caps or snap-screw caps. It can even be equipped with Filler Specialties 3 head pick and place capper for easy handling of difficult bottle/cap combinations.

FSI-5MB Series With Enclosure

Filler Specialties introduces the FSI-5MB Series of rotary fillers and cappers for lightweight plastic bottles. These stainless steel gear driven fillers and cappers are ideal for dispensing free flowing liquids commonly used in the pharmaceutical, chemical and beverage industries. They are available with the new Ultra Clean enclosure to optimize cleanliness during the filling and capping process. When equipped with Filler Specialties Pick & Place capping turrets, the FSI-5MB Series machines can handle even the most difficult container and cap combinations.

High Speed 40 Valve Gallon Filler

The Model GWFS-4010 Gallon Filler has been developed and proven for those requiring high speed gallon filling. This unit which incorporates our proven gear drive system, 10 head capping turret, and heavy plate stainless steel frame, will comfortably fill gallons of water at 250 per minute and milk at speeds of 150 per minute. For additional information or a quotation, please contact our sales department.

Cappers

FSI-PP Pick & Place Capper Series

Filler Specialties has added a new FSI-PP Pick & Place Capper Series to its current extensive line of liquid fillers and cappers. This new machine series incorporates FSI's Pick & Place Capper and is offered in both a new Stand Alone model and a Monoblock Filler and Capper model. Features include a stainless steel base and individually adjustable stainless steel magnetic clutches with quick change over capping heads. This rotary style, gear driven system with variable speed control is available in various sizes to meet speeds from 50 to 700 bottles per minute and is engineered to handle even the most difficult container and cap combinations.

Stainless Steel Magnetic Capping Heads

The newly engineered Stainless Steel Magnetic Capping Heads are now standard components on all Filler Specialties models. An additional feature is the use of Stainless Steel Bearings thus eliminating corrosion. They are available to retrofit existing equipment. Additional engineering was incorporated with the advantage of exterior torque adjustment.

Zacmi

Fillers

Hot & cold juice/drinks filler

Carbonated drinks filler

Aseptic fillers

Telescopic pocket filler

The telescopic fillers are suitable to automatically fill a wide range of solid products, into metallic cans or glass jars by volumetric dosage.

Long life - low maintenance

- stainless steel base which contains all the drive mechanism

- centralized lubrification

- filling plate of a high thickness, composed of a perfect plane in AISI 304 stainless steel, which assures an excellent filling accuracy

- product recovery plate in AISI 304 stainless steel

- telescopes in AISI 304 stainless steel

- container infeed conveyor of the slat band chain type in AISI 304 stainless steel

- container discharge by star wheel

- special shock absorber positioned at the beginning of the synchronization screw

- synchronization screw, container transfer star wheels in non-toxic low-wear plastic material

- container infeed and discharge by motorized PVC stars

- drive with variable speed arrangement

- electric panel board in AISI 304 stainless steel with IP55 protection.

Volumetric filler for powder and granular products

The machine is suitable for the volumetric dosage of granular or powder products in rigid containers.
The containers are synchronized by a screw and positioned, by a star, under the dosing telescopes.
The container-lifting system places the bottom of the container in contact with the lower part of the telescope. After the container has been lifted, the telescope is filled with the product to be dosed. Once the filling is completed, the container is lowered and the product passes from the telescope to the container. It is possible to vibrate the container by means of pneumatic vibrators.

Main construction features:

- stainless steel base

- telescopic plate in AISI 304

- easily removable upper telescopes

- baffle system for product transfer to the dosing telescopes

- system to regulate the dosage volume of the telescopes, driven and controlled by the electric panel board

- st. st. cover positioned on the filling plate

- container infeed belt of the slat band chain type in st. st.

- synchronization screw, container infeed and discharge stars in PVC

- drive with frequency variator

- the dosage volume regulation can be automatically carried out by the "feed back" signal of the check weigher

- st. st. electric panel board

Spice dispensers

Rotary machines, with fixed volume bushes, suitable for the filling of small quantities of spices into cans or jars.

The unloading area of the spice dispenser is usually positioned on the inlet star of a pocket filler which follows it.

Rotary piston filler with rotating valves

Designed to fill liquid and thick products with or without solids in suspension into metallic, glass or plastic containers. Base in rigid carbon steel, fully clad with stainless steel panels, complete with perimeter channel for liquid recovery and adjustable feet for machine leveling.

Container infeed table top chain conveyor in stainless steel or delrin with stainless steel sides. Quick release synchronization screw, adjustable both in horizontal and vertical planes, in low-wear polyzene with personalized container infeed device according to requirements. Container transfer star in low-wear polyzene. Product level control by means of a probe in the tank and electro- pneumatic valve. Product holding tank in stainless steel, supported by a large diameter bearing, adjustable in height by means of strong screw columns controlled by a hand wheel.

Vertical valve piston filler

Particularly suitable to fill products such as tomato paste and diced tomatoes, jams juices, edible and lubricant oils, mayonnaise, ketchup, baby foods, cream spreads, sauces, bolognese, brines, liquid and semi-liquid adhesives, aggressive chemical products, etc.

Main advantages of the vertical valve system:

- vertically closing valve with piston controlled by a cam to guarantee no dripping and a high standard of filling accuracy and with any type of product.

- Constructed to allow rapid hygiening

- Food grade product contact parts with low mechanical wear

- Low maintenance requirement

- Minimal cost machine upgrade with less down time.

Seamers

Single head seamers

Designed for closing a wide range of cylindrical shaped full containers in aluminium, tin plate, cardboard and plastic. The containers do not rotate during the seaming operation and the machine is equipped with a seaming head, two first operation and two second operation rollers.

This strong and reliable machine is designed for high production capacity with low maintenance requirements.

Multiple heads seamers

Available in 3,4,6,8,10 and 12 head models.

Designed to close empty and full containers of a cylindrical shape in aluminium, tin plate, cardboard and plastic.

Machine with rotating can with high production capacity motorized plates, allowing guarantee of hygiene, reliability and constant seaming pressure. The new lubrication device keeps maintenance intervals to a minimum. Composed of two separate systems: the first is a closed circuit oil system to prevent lubricant spillage complete with a condensate elimination system. The second is a grease system which is also centralized and automatic.

These seamers are constructed entirely in AISI 304 stainless steel, with the exception of the upper head (which is an oil bath), being manufactured in carbon steel. This guarantees maximum resistance to component corrosion and contamination of the recovered product.

They are complete with safety protection guards, as required by regulations, the external guards allowing for product recovery inside the machine for transfer to a manifold. The watertight rollers permit pressurized cleaning of the seaming zone without ingress of liquid. The noise level does not exceed the value of 85 DbA as required by regulations. During the working phase, it is possible to exclude the second operation rollers in order to accurately control the first operation. Operational speed variation is obtained by means of electrical supply frequency control by inverter.

Read more about Filler Specialties

Read more about Zacmi

For more information regarding these equipments, please contact Nicolas Michel, Sales and Service Representant, at 450-922-6622, ext. 170.